Jorvig Consulting Banner
Project Challenges Survey Results
Freedom from Project Surprises Newsletter - Issue #40
August 2008
In This Issue
News
Survey Results
Project Impact Sources
How we can Help
Feedback
Quick Links
Interested to know what project execution challenges New Product Development (NPD) teams in the semiconductor industry are experiencing? Back in June I sent out a survey to research semiconductor development project execution and I will be sharing the results with you in this newsletter issue. The response rate was a little over 11% on 140 requests. Thanks to those who spent the time to respond. The survey is still open here if you wish to participate with only 7-10 minutes of your time. Those who complete the survey receive a link, allowing the monitoring of real time results.

Please Note: Some of our subscribers who do not normally receive our monthly newsletter have received this single issue due to a broad interest in the survey results.

Jeff Jorvig, NPD Process Consultant
News of Interest
  • I spent a week in San Jose this month speaking with various semiconductor companies about their design projects. Thanks to all those that hosted a meeting with me and participated in the discussions.
  • Is requirements closure a challenge for your organization? Check out the Quality Function Deployment Institute to learn about methodologies that will help formulate a requirements strategy.
  • Interested in learning about semiconductor industry NPD challenges? Take this 7-10 minute survey and view the results when your finished. This newsletter issue will be reviewing the survey results as of July 29, 2008.
  • Check out this web based solution to managing your NPD/NPI process here.
  • Check out our quick start instant downloads for managing design projects.
The Survey Responses
This survey targeted three specific areas for new product development projects in the semiconductor industry. The information collected related to project overruns, scope change and the positive or negative sources of impact to project execution.
Note: Click on the images for a full size view of the data.

Project Overruns
Estimating a figure for percentage of average overruns is not a simple task, considering that projects will have different levels of difficulty and risk. Given this complexity I was surprised to find a fairly consistent response for schedule overruns to be in the 10-30% range. There were a few outside the normal distribution, however the average was well distributed in the high 20% range.

For cost overruns, I clearly did not have enough resolution in the 20-50% range. Most of the responses landed on the 20-50% figure, which should have been further broken down into two or three ranges. The distribution was again fairly consistent with a few inputs outside of the standard deviation.

Project Overruns

Positive and Negative Impact Sources
These questions were ranking a list of 10 sources of impact to project execution. The largest contributor to project impact was the overall requirements. The surprise for me was the project impact due to customer involvement. That was one of lowest contributors to project performance, indicating the customers participation plays a minimal role in project performance, relative to other factors.

Also noteworthy was where tools came in on the list. The lower ranking relative to other contributors confirms that improving tools will not provide a significant benefit to design execution, relative to other more dominant factors. According to the data individual objectives/deliverables, overall requirements, planning and project leadership play a more significant role in product development execution than does the tool capabilities.

Project Impact Sources

Scope Change
These two questions intended to identify the level of feature creep that occurs on projects. Feature growth appears to average around 20% and feature shrinkage comes in at just under 10%. Again, this question was probably difficult to pin a number on, however the data was surprisingly consistent.

Feature Changes
Sources of Project Impact
I want to expand upon what was found to be the major sources of project impact since these items will play a substantial role in the overall project execution success. A focus on these chief contributors should provide a visible and positive impact to a projects execution flow towards early revenue.

Requirements Closure
The primary reason that requirements closure is an issue is because this key step is likely not being managed to meet the teams expectations, it just happens. This is a major milestone in a project and someone must own it, identify expectations, track actions, track deliverables, manage risks and drive it to the agreed closure or it will drag on for months. This significant milestone is the source feeder for the entire planning process and will therefore be your largest contributor to project unpredictability. For information on a formalized process for requirements closure please see the Quality Function Deployment organization.

Individual Objectives
This one has to do with the crispness of individual's deliverable expectations. Is a designer just delivering a schematic or are they delivering a design that includes a package of specific deliverables, analysis activities, test modes and verification steps to meet a specific set of requirements? The team must agree to the detailed deliverables from all activities and then manage towards meeting them. This includes deliverables to and from product engineering, test, project management, marketing and the business as well as each designer. You never want anyone guessing about what they are delivering, where they are delivering it, who they are delivering it to and when they will be delivering it. Ignore the deliverable details and the team will be quietly reworking things to make them right for themselves, further contributing to project unpredictability.

Feature Control
Known as scope expansion, scope control or feature creep; this is the ever-evolving feature set of the project. Change is not necessarily good or bad. However, changes must be visible, have any project impact identified, have a benefit identified and be agreed upon by key stakeholders. The source of a change can be both external and internal; in either case the monitoring and approval must be the same. A change is rarely ever free, although it may be appear that way through a limited view of project impact scope. Be sure to have a process in place to monitor and approve all changes to prevent them from quietly stealing away your time to revenue.

Project Planning
Project planning is not solely the tasks, dates, and resource definitions rolled into a planning tool. A thorough plan must include the deliverable expectations to improve upon the clarity of individual objectives, another large contributor to project success or failure. Design guides can provide an ideal source for this type of information and can be a simple word document or an elaborate online system. Of great importance is that something exists to manage the details of individual deliverable requirements. An individuals deliverable contributions must be part of the planning process and be completed prior to commencement of significant project activity.


How we can Help
"Providing solutions to the hidden, behind the scenes project roadblocks that quietly steal early revenue opportunity"
  • Do you need to understand what's impacting your NPD teams planned level of productivity? We have several approaches for uncovering productivity barriers.
  • Interested in learning your organizations take on product development execution roadblocks? We can customize, deploy and analyze a custom survey to gather this important information for you.
  • Design process solutions for challenge areas such as scope control, requirements closure, clarity of individual requirements, project launch decisions, production release and design spin reductions to name a few.
  • NPD team workshop to improve planning, execution and monitoring skills.
  • Web based NPD workflow management.
  • Ready made downloads: schedule, checklist, analog design guide.
  • Increase design management bandwidth via Virtual Design Manager.
Contact us today via email, 480-895-0478 or 877-895-0478
Feedback
To increase the value of this newsletter for you I would like to hear your comments.
  • What do you like or not like about this newsletter?
  • What subjects would you like to see covered in the future?
  • How is the format?
  • Ask a question and I will anonymously post and answer it here in this section.
Please email me here with any questions, comments or suggestions that will help me better serve my readers. I would enjoy hearing from you.